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The GS range of high performance granulators are based
on the latest machine concepts which have been perfected throughout the
years and leaves nothing lacking. They can solve almost all problems of
plastics granulation.
The housing, which is of a robust welded steel construction, is suitable
for universal applications due to the removeable deflector wedge and is
designed to meet the most demanding applications. Depending on the
required application, there is a whole range of rotor options from the
open 3-blade, aggressive bite types through to the heavy duty,
semi-closed, 5-blade types.
All machines in the GS range produce a high quality granulate whether it
be from injection moulded articles, sprues, pipes, profiles, sheets,
film or start-up and headwaste lump.
The machines are economical, reliable, easy clean and have long service
life.
ZERMA can also offer the wide range of necessary ancillaries such as
blowers, suction systems, conveyor belts, metal de-tectors, fines
separators etc.
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| Pictures
of machines |
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| GS 350/500
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GS 400/600
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| GS 560/700 |
GS 560/1000 |
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| V Rotor |
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applications require different rotor types but one aspect is the same on
all ZERMA rotors – the new, well proven V-cut technology! The known
advantages of cross cut technology are retained. The cut takes place
only at the point where the blades cross and not across the whole blade
width instantaneously. This considerably reduces wear, noise, fines, and
power requirement characteristics. V-cut technology goes one more
decisive step further in that the chevron style blade arrangement
creates material movement towards the centre of the rotor thus
preventing the problems of material build up, frictional heat generation,
and excessive wear at the side cheeks of the machine. |
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3-blade rotor
This open style rotor has large spaces between the individual blade rows
thus allowing material to drop into the rotor. With the tangential inlet
of the spacious housing and the open style rotor, material is aggressively
grabbed and cut thus making this rotor/housing combination ideal for the
granulation of hollow objects such as bottles, crates and drums as well as
large bulky materials.
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5-blade rotor
This semi-closed style rotor has much smaller spaces between the blade
rows thus preventing much material from dropping into the rotor. Combined
with the removeable deflection wedge, which restricts the inlet opening
and moves the initial cutting point higher in the machine, there is
consequently a less aggressive cutting action meaning no blockage or rotor
stall even under the most extreme conditions. These massive, extremely
robust rotors are ideally suited for difficult, heavy duty applications
such as start-up lumps and head waste, thick walled pipes, heavy sheets
etc.
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Guillotine rotor
The guillotine rotor is specially designed as an open and friction free
type, having no central shaft but where the blades are supported between
two end plates. This rotor type is therefore ideally suited to the
processing of temperature sensitive materials such as natural and
synthetic rubber, waxes and products containing bitumen. An additional
flywheel can be fitted to increase the cutting torque.
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| Technical
Data |
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Type
GS |
350/500 |
400/600 |
560/700 |
560/1000 |
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Rotor knives (pieces) |
3x2 or 5x2 |
3x2 or 5x2 |
3x2 or 5x2 |
3x2 or 5x2 |
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Stator knives (pieces) |
2 |
2 (3) |
2 (3) |
2 (3) |
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Rotor diameter (mm) |
350 |
400 |
560 |
560 |
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Rotor width (mm) |
500 |
600 |
700 |
1000 |
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Feed opening (mm) |
520x420 |
630x600 |
700x650 |
1000x650 |
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Drive capacity (kW) |
11-22 |
18,5-45 |
30-90 |
55-110 |
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| Dimensions |
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| GS 350/500 |
GS 400/600 |
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| GS 560/700 |
GS 560/1000 |
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| Subject to technical modifications |
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